Revolutionising Corrosion Protection: Cost-Effective Zinc Flake Coatings for CX Environments

Posted on Mar 07, 2025

In industries exposed to extreme environmental conditions – such as wind energy, oil and gas, marine, rail, and highways – corrosion protection is critical. Engineers and asset managers face increasing challenges in balancing long-term durability, compliance with ISO 12944 C5 and CX standards and cost-effectiveness.

Anochrome Technologies is addressing this challenge with an advanced zinc flake coating system that offers superior corrosion resistance while maintaining an ultra-thin coating thickness. Applied via spray application, it ensures uniform coverage while maintaining a thin coating thickness of ≤ 20 microns. This breakthrough technology eliminates the risk of thread blocking on large screws and bolts, a common issue with thicker, multi-layered coatings.

A One-Base, One-Topcoat Solution
Traditional C5 and CX-compliant coating systems typically rely on multiple layers, increasing application time and costs. Anochrome Technologies’ one-base, one-topcoat system delivers comparable, if not superior, corrosion protection with a streamlined application process. This results in:

– Lower costs – Reduced material usage and faster application.
– Improved efficiency – Shorter production cycles with minimal curing time.
– Longer asset life – Exceptional corrosion resistance in aggressive environments.

Industry Benefits and Applications
Wind Energy: Offshore wind structures require high-performance coatings to withstand extreme saltwater exposure. Our zinc flake technology provides long-lasting protection with minimal maintenance.
Oil & Gas: Corrosion protection for pipelines, fasteners, and infrastructure in coastal and offshore environments.
Marine: Enhanced resistance to salt spray, extending the lifespan of critical components.
Rail & Highways: Reliable protection for structural fasteners and components exposed to moisture, road salts, and fluctuating temperatures.

With increasing global regulations and the push for sustainable solutions, selecting the right corrosion protection is more important than ever. Anochrome Technologies’ innovative zinc flake system not only ensures compliance but also offers a commercially viable, high-performance alternative to traditional multi-layer coatings.